The structure of this equipment is designed by SW2016, with editable part features. Processing range: various automotive and motorcycle ignition switch cores; suitable for external and internal toothed keys. Controlled by Siemens PLC, it processes based on reading product barcodes or recognizing key code files in a cyclic manner, with memory function; manual loading and unloading of cores. Processing rate: 6-8 units/min (per core). This equipment's program control system includes a programmable controller and a touch LCD display. The programmable controller receives sensor signals and executes actions based on commands set via the touch LCD display. The programmable controller is equipped with a preheating control unit, a position detection unit for material discharge, a feeding control unit, a material feeding control unit, a manipulator gripping control unit, and a fault and alarm processing module. The touch LCD display features operation status display windows, parameter setting windows, fault processing prompts, and alarm display windows. The parameter setting window includes preheat timing settings, discharge position data settings, feed data settings, and manipulator X/Y/Z axis data settings. This invention boasts high automation and precision. The programmable controller controls the operation of the entire system, with low production labor intensity. The touch screen provides an intuitive display of the operating status, allowing for easy and convenient control operations, with automatic core loading. It includes automatic spring loading and detection. After the automatic sheet discharge machine prepares the sheets, they are manually placed into the core assembly machine’s material bin. Upon automatic key loading, the gear patterns are automatically recognized, and different patterns are matched with corresponding lock tabs. It includes automatic ball spring loading, ball bearings, and lubrication. Automatic tailpiece loading and sheath loading are supported. Compatible with multiple products based on core similarity. Technical parameters: Working efficiency: 900–1000 units/hour, replacing human labor of 18–20 people, equipment lifespan: 8–10 years, includes STP and UG universal editable formats.
